Forge Tronic FT
The only electric press for hot metal forging. Particularly suitable for forging brass and Eco Brass fittings and valves, such as bends.
Productivity
OEE:
= 84%
CYCLE TIME:
average reduced by 45.25%
PRODUCTIVITY:
+ 82% increase
= 84%
CYCLE TIME:
average reduced by 45.25%
PRODUCTIVITY:
+ 82% increase
Usability
PROCESS:
100% repeatable and controllable
CHANGEOVER TIME:
- 50%, only 30 min.
100% repeatable and controllable
CHANGEOVER TIME:
- 50%, only 30 min.
Savings
PRODUCTION COSTS PER PIECE:
reduced by 20%
LIFE OF THE DIES:
3 times higher
ENERGY ABSORPTION:
max. 35 kW/h
reduced by 20%
LIFE OF THE DIES:
3 times higher
ENERGY ABSORPTION:
max. 35 kW/h
Final product
RAW MATERIAL:
saving 4% with burr
saving 9% without burr
AVERAGE REJECTS:
from 1.5% to 0.4%.
saving 4% with burr
saving 9% without burr
AVERAGE REJECTS:
from 1.5% to 0.4%.
OEE:
= 84%
CYCLE TIME:
average reduced by 45.25%
PRODUCTIVITY:
+ 82% increase
= 84%
CYCLE TIME:
average reduced by 45.25%
PRODUCTIVITY:
+ 82% increase
PROCESS:
100% repeatable and controllable
CHANGEOVER TIME:
- 50%, only 30 min.
100% repeatable and controllable
CHANGEOVER TIME:
- 50%, only 30 min.
PRODUCTION COSTS PER PIECE:
reduced by 20%
LIFE OF THE DIES:
3 times higher
ENERGY ABSORPTION:
max. 35 kW/h
reduced by 20%
LIFE OF THE DIES:
3 times higher
ENERGY ABSORPTION:
max. 35 kW/h
RAW MATERIAL:
saving 4% with burr
saving 9% without burr
AVERAGE REJECTS:
from 1.5% to 0.4%.
saving 4% with burr
saving 9% without burr
AVERAGE REJECTS:
from 1.5% to 0.4%.
The electrical technology allows total process control, absolute repeatability and burr-free forging.
All axes (upper die and 4 horizontal punches) are driven directly by independent electric motors adjustable in position, speed and torque.
The control system on which it is based makes it to all intents and purposes a CNC machine in which every process parameter is adjustable according to the forged part.
The die-integrated lubrication system allows the lubrication zones to be set in terms of quantity and orientation of the oil jet.
PRODUCTS THAT CAN BE FORGED: Bends - Ball Valves - Y Fittings - Tees - Crosses - Elbows - Couplings
All axes (upper die and 4 horizontal punches) are driven directly by independent electric motors adjustable in position, speed and torque.
The control system on which it is based makes it to all intents and purposes a CNC machine in which every process parameter is adjustable according to the forged part.
The die-integrated lubrication system allows the lubrication zones to be set in terms of quantity and orientation of the oil jet.
PRODUCTS THAT CAN BE FORGED: Bends - Ball Valves - Y Fittings - Tees - Crosses - Elbows - Couplings
Advantages
Burr-free parts
High productivity: 4800 pcs/h (4 pcs/time)
Zero vibration and noise
Energy consumption reduced by 66%
Real-time adjustments
No foundation work required