Forge Tronic FT
The only electric press for hot metal forging. Particularly suitable for forging brass and Eco Brass fittings and valves, such as bends.
Productivity
OEE:
= 84%
CYCLE TIME:
average reduced by 45.25%
PRODUCTIVITY:
+ 82% increase
= 84%
CYCLE TIME:
average reduced by 45.25%
PRODUCTIVITY:
+ 82% increase
Usability
PROCESS:
100% repeatable and controllable
CHANGEOVER TIME:
- 50%, only 30 min.
100% repeatable and controllable
CHANGEOVER TIME:
- 50%, only 30 min.
Savings
PRODUCTION COSTS PER PIECE:
reduced by 20%
LIFE OF THE DIES:
3 times higher
ENERGY ABSORPTION:
max. 35 kW/h
reduced by 20%
LIFE OF THE DIES:
3 times higher
ENERGY ABSORPTION:
max. 35 kW/h
Final product
RAW MATERIAL:
saving 4% with burr
saving 9% without burr
AVERAGE REJECTS:
from 1.5% to 0.4%.
saving 4% with burr
saving 9% without burr
AVERAGE REJECTS:
from 1.5% to 0.4%.
OEE:
= 84%
CYCLE TIME:
average reduced by 45.25%
PRODUCTIVITY:
+ 82% increase
= 84%
CYCLE TIME:
average reduced by 45.25%
PRODUCTIVITY:
+ 82% increase
PROCESS:
100% repeatable and controllable
CHANGEOVER TIME:
- 50%, only 30 min.
100% repeatable and controllable
CHANGEOVER TIME:
- 50%, only 30 min.
PRODUCTION COSTS PER PIECE:
reduced by 20%
LIFE OF THE DIES:
3 times higher
ENERGY ABSORPTION:
max. 35 kW/h
reduced by 20%
LIFE OF THE DIES:
3 times higher
ENERGY ABSORPTION:
max. 35 kW/h
RAW MATERIAL:
saving 4% with burr
saving 9% without burr
AVERAGE REJECTS:
from 1.5% to 0.4%.
saving 4% with burr
saving 9% without burr
AVERAGE REJECTS:
from 1.5% to 0.4%.
The electrical technology allows total process control, absolute repeatability and burr-free forging.
All axes (upper die and 4 horizontal punches) are driven directly by independent electric motors adjustable in position, speed and torque.
The control system on which it is based makes it to all intents and purposes a CNC machine in which every process parameter is adjustable according to the forged part.
The die-integrated lubrication system allows the lubrication zones to be set in terms of quantity and orientation of the oil jet.
PRODUCTS THAT CAN BE FORGED: Bends - Ball Valves - Y Fittings - Tees - Crosses - Elbows - Couplings
All axes (upper die and 4 horizontal punches) are driven directly by independent electric motors adjustable in position, speed and torque.
The control system on which it is based makes it to all intents and purposes a CNC machine in which every process parameter is adjustable according to the forged part.
The die-integrated lubrication system allows the lubrication zones to be set in terms of quantity and orientation of the oil jet.
PRODUCTS THAT CAN BE FORGED: Bends - Ball Valves - Y Fittings - Tees - Crosses - Elbows - Couplings
| MODEL | CLAMPING FORCE | PUNCHES | PUNCH STROKE | PUNCH CAPACITY | AVERAGE ENERGY CONSUMPTION |
PRODUCTION CAPACITY |
|---|---|---|---|---|---|---|
| FT | kN | Type | Mm | Ton | Kw | Parts per hour |
| FT 3000HC | 1000 | ELECTRIC | 0/80mm | 4x50 | 25 | 5000 |
| FT 3500HC | 1000 | ELECTRIC | 0/80mm | 5x50 | 25 | 5000 |
| FT 7100 HC | 2600 | ELECTRIC | 0/107mm | 4x150/180 | 35 | 4500 |
| FT 7100 HC + | 2600 | ELECTRIC | 0/107mm | 4x240 | 35 | 4000 |
| FT 7100 HC 5 | 2600 | ELECTRIC | 0/107mm | 5x150/180 | 35 | 4500 |
| FT 7100 HC 5 + | 2600 | ELECTRIC | 0/107mm | 4x240 + 1x 150/180 |
35 | 4000 |
| FT 7100 AP | 2600 | ELECTRIC | 0/107mm | 3x180 + 1x75 (orientabile) |
35 | 4500 |
| FT 13000 | 4600 | ELECTRIC | 0/180mm | 2x240 + 2x350 | 50 | 4000 |
Advantages
Burr-free parts
High productivity: 4800 pcs/h (4 pcs/time)
Zero vibration and noise
Energy consumption reduced by 66%
Real-time adjustments
No foundation work required