Forge Tronic VT
Electric press for hot metal forging. Particularly suitable for forging brass and Eco Brass fittings, such as nuts.
Productivity
OEE:
= 84%
CYCLE TIME:
average reduced by 45.25%
PRODUCTIVITY:
+ 82% increase
= 84%
CYCLE TIME:
average reduced by 45.25%
PRODUCTIVITY:
+ 82% increase
Usability
PROCESS:
100% repeatable and controllable
CHANGEOVER TIME:
- 50%, only 30 min.
100% repeatable and controllable
CHANGEOVER TIME:
- 50%, only 30 min.
Savings
PRODUCTION COSTS PER PIECE:
reduced by 20%
LIFE OF THE DIES:
3 times higher
ENERGY ABSORPTION:
20 kW/h
reduced by 20%
LIFE OF THE DIES:
3 times higher
ENERGY ABSORPTION:
20 kW/h
Final product
RAW MATERIAL:
saving 4% with burr
saving 9% without burr
AVERAGE REJECTS:
from 1.5% to 0.4%.
saving 4% with burr
saving 9% without burr
AVERAGE REJECTS:
from 1.5% to 0.4%.
OEE:
= 84%
CYCLE TIME:
average reduced by 45.25%
PRODUCTIVITY:
+ 82% increase
= 84%
CYCLE TIME:
average reduced by 45.25%
PRODUCTIVITY:
+ 82% increase
PROCESS:
100% repeatable and controllable
CHANGEOVER TIME:
- 50%, only 30 min.
100% repeatable and controllable
CHANGEOVER TIME:
- 50%, only 30 min.
PRODUCTION COSTS PER PIECE:
reduced by 20%
LIFE OF THE DIES:
3 times higher
ENERGY ABSORPTION:
20 kW/h
reduced by 20%
LIFE OF THE DIES:
3 times higher
ENERGY ABSORPTION:
20 kW/h
RAW MATERIAL:
saving 4% with burr
saving 9% without burr
AVERAGE REJECTS:
from 1.5% to 0.4%.
saving 4% with burr
saving 9% without burr
AVERAGE REJECTS:
from 1.5% to 0.4%.
Electrical technology allows total process control, absolute repeatability and burr-free forging.
All axes (upper die and vertical extruder) are driven directly by independent electric motors adjustable in position, speed and torque.
The control system on which it is based makes it to all intents and purposes a CNC machine in which every process parameter is adjustable according to the forged part.
The die-integrated lubrication system allows the lubrication zones to be set in terms of quantity and orientation of the oil jet.
PRODUCTS THAT CAN BE FORGED: Nuts - Nipples - Sleeves - Couplings
All axes (upper die and vertical extruder) are driven directly by independent electric motors adjustable in position, speed and torque.
The control system on which it is based makes it to all intents and purposes a CNC machine in which every process parameter is adjustable according to the forged part.
The die-integrated lubrication system allows the lubrication zones to be set in terms of quantity and orientation of the oil jet.
PRODUCTS THAT CAN BE FORGED: Nuts - Nipples - Sleeves - Couplings
Advantages
Burr-free parts
High productivity: 6000 pcs/h (4 pcs/time)
Zero vibration and noise
Energy consumption reduced by 66%
Real-time adjustments
No foundation work required