Forge Tronic VT
Electric press for hot metal forging. Particularly suitable for forging brass and Eco Brass fittings, such as nuts.

Productivity
OEE:
= 84%
CYCLE TIME:
average reduced by 45.25%
PRODUCTIVITY:
+ 82% increase
 

Usability
PROCESS:
100% repeatable and controllable
CHANGEOVER TIME:
- 50%, only 30 min.
 

Savings
PRODUCTION COSTS PER PIECE:
reduced by 20%
LIFE OF THE DIES:
3 times higher
ENERGY ABSORPTION:
20 kW/h
 

Final product
RAW MATERIAL:
saving 4% with burr
saving 9% without burr
AVERAGE REJECTS:
from 1.5% to 0.4%.
 
OEE:
= 84%
CYCLE TIME:
average reduced by 45.25%
PRODUCTIVITY:
+ 82% increase
 
PROCESS:
100% repeatable and controllable
CHANGEOVER TIME:
- 50%, only 30 min.
 
PRODUCTION COSTS PER PIECE:
reduced by 20%
LIFE OF THE DIES:
3 times higher
ENERGY ABSORPTION:
20 kW/h
 
RAW MATERIAL:
saving 4% with burr
saving 9% without burr
AVERAGE REJECTS:
from 1.5% to 0.4%.
 
Electrical technology allows total process control, absolute repeatability and burr-free forging.

All axes (upper die and vertical extruder) are driven directly by independent electric motors adjustable in position, speed and torque.

The control system on which it is based makes it to all intents and purposes a CNC machine in which every process parameter is adjustable according to the forged part.

The die-integrated lubrication system allows the lubrication zones to be set in terms of quantity and orientation of the oil jet.

PRODUCTS THAT CAN BE FORGED: Nuts - Nipples - Sleeves - Couplings
 
MODEL CLAMPING FORCE PUNCHES PUNCH STROKE PUNCH CAPACITY AVERAGE ENERGY
CONSUMPTION
 
PRODUCTION CAPACITY
VT kN Type Mm Ton kW Parts per hour
VT 180/150 1800 ELECTRIC 0/80mm 150 20 6000
VT 260/180 2600 ELECTRIC 0/80mm 180 25 5000
Advantages
Burr-free parts
High productivity: 6000 pcs/h (4 pcs/time)
Zero vibration and noise
Energy consumption reduced by 66%
Real-time adjustments
No foundation work required